Optigo is a portable, high-performance dimensional measurement platform used in engineering, production, and assembly processes on the shop floor. Compact for easy handling and access, Optigo’s design blends ruggedness with precise instrumentation. Its performance is not affected by vibrations, industrial lighting, or temperature changes. CogniTens’ patented technology guarantees fast throughput and superior accuracy. From prototyping to ramp up and launch, Optigo delivers a comprehensive solution for the full range of automotive metrology challenges.

Comprehensive Solution

Optigo was specifically designed for flexible operation in demanding engineering and manufacturing environments. Optigo is an industry proven robust platform which is accompanied by embedded software used for:

• Planning and defining measurement programs
• Guiding and executing the measurement programs using the Optigo
• Real time analysis of measurement results
• Generating and distributing standard and customized reports  
• Supporting reverse engineering activities

Optigo is especially suited for numerous applications in the automotive and aerospace industries such as:

• Prototype Development & Quality Assurance
• Die & Mold development and tryout
• Hydroformed & Stamped parts validation
• Assembly process development
• Manufacturing root cause analysis during production launch
• Intelligent Reverse Engineering

Optigo is a powerful and versatile dimensional measurement platform which presents a wide range of measurement, and analysis capabilities and features that support various processes.

Dimensional Measurement Features

• Comprehensive surface deviation analysis from design intent
• Measures dimensions of common closed features (round holes, slots, and more)
• Measures dimensions of edge points (trim points, round edges, and hem points)
• Measures dimensions of multiple surface points
• Takes and analyzes cross sections measurements and deviations
• Measures dimensions between points and features on an object
• Measures and analyzes part-to-assembly behavior between measured objects

• Can be used in different prototyping, engineering and production environments
• Withstands changing production floor conditions
• Measures and analyzes a variety of parts and assemblies
• Allows easy reach to various target objects and locations using different accessories
• Provides accurate measurement with high repeatability on large automotive parts and assemblies
• Correlates to CMM and production floor and complies to gauge R&R requirements
• Automatically generates measurement results – no need for post-measurement handling
• Measures continuous edge lines on parts and assemblies to provides real time deviation analysis compared to CAD
• Captures 3D position of measured edge lines and exports data to various 3rd party software to support reverse engineering and detailed analysis studies

The Optigo based solution offers many advantages compared to other solutions and technologies. The most noticeable advantage is that CogniTens provides a complete dimensional measurement solution that includes the various components needed to maximize business return. Reaching meaningful dimensional measurement results faster while preserving the highest standards for accuracy and reliability is at the cornerstone of the Optigo based solution.

Simple & Easy to Use

• Optigo offers straightforward preparation of the measurement programs and guidelines.  
• Optigo can be easily used by shop floor operators and engineers.
• Optigo allows measuring certain parts in free form.
• Optigo provides easy to comprehend visual reflection of measurement results.

• Optigo offers robust design suitable for portable operation in engineering / mfg. environments.
• Optigo’s single shot technology makes it immune to various shop floor conditions.
• Optigo offers fast precision measurements and high throughput.  
• Optigo’s reliability, repeatability and reproducibility are highly correlated with CMMs.

• Optigo provides comprehensive measurement of full surfaces, closed features as well as edge and surface points.
• Optigo provides powerful dimensional analysis capabilities during measurement and post measurement.
• Optigo automatically generates meaningful measurement results eliminating the need for point cloud processing.
• Optigo generates results in CoreView format as well as other standard outputs & supported formats.

• Optigo results offer comprehensive representation of actual dimensional attributes compared to CMM and checking fixtures measurements.
• Optigo’s measurement results support real time engineering decision making as well as accelerate quality iterations.

• The benefits of using Optigo can be enhanced by leveraging other CogniTens software products such as OptiPlan, Off-Line Measurement, CoreView Pro and the Dimensional Domain Server.
• Implementation of an Optigo based solution can be scaled-up to support multiple platforms and software users in numerous sites and facilities across the extended organization.