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Comprehensive 3D Shop Floor Measurements

CogniTens dimensional measurement systems offer comprehensive tools and capabilities for supporting real-time shop floor metrology and digitalization activities.

Using advanced 3D optical technology along with sophisticated software CogniTens products provide full dimensional information of measured objects with fastest turnaround to meaningful results.

Below are highlights of the system measurement and analysis capabilities:

CogniTens 3 Dimensional Metrology Capabilities:

  • Full surface measurement
  • Singular surface points 3D measurement
  • Edge point measurements (trim / hem / round edges, etc)
  • Flange length measurement
  • Continuous trimmed & hemmed edge lines 
  • Point to point 3D distance measurement
  • Combo point (virtual intersection) measurement
  • Closed features size, center and 3D position measurement (Round / Slots / rectangular holes, etc)
  • 3D measurement of interest points relatively to a previously measured dimension 
  • Sphere center and diameter measurement
  • Cylinder diameter & height measurements
  • Symmetry point measurement between features
  • Cross sectional measurements

CogniTens 3D Measurement Analysis & Reporting Capabilities:

  • Full surface measurement compared to CAD and / or virtual master part   
  • 3D Color map visualization of surface deviation analysis
  • On-screen surface deviation histogram based on defined tolerances 
  • Color coded deviation visualization for measured points, features & edges
  • Full edge line deviation compared to CAD and actual edge position visualization in 3D
  • 3D visualization of actual position & orientation of closed features
  • Highlighting in/out-of-tolerance dimensions compared to their GD&T settings
  • Virtual & digital assembly analysis for matching & mating parts
  • Numerical tables for all measurable dimensions & links to 3D views
  • 2D cross sectional analysis of measurement results (distances, angles, etc).
  • Visual SPC analysis for multiple measurements (comparison, range, average, etc)
  • Tolerance adjustment and master part generation from multiple measurements
  • Percent-in-spec (PIST) and Cp / Cpk reports for multiple measurement results
  • Automatic report generation on single or multiple results using predefined or customized templates


In addition to these embedded capabilities, CogniTens systems interface with a variety of engineering and design software products commonly used by our customers.  Such software products for reverse engineering, CAM, dimensional inspection or SPC, offer additional set of capabilities using the CogniTens acquired full 3D data. 

Please press this link for more information on supported interfaces to 3rd party software products.

 
 : Full surface & singular point measurement with color map deviation analysis
Full surface & singular point measurement with color map deviation analysis
 : Highly accurate edge measurement & on-screen tags with color coded deviation indicators
Highly accurate edge measurement & on-screen tags with color coded deviation indicators
 : Features measurement with 3D visualization of actual position, size and orientation
Features measurement with 3D visualization of actual position, size and orientation
 : Multiple cross sectional deviation analysis compared to CAD and on-screen measurements
Multiple cross sectional deviation analysis compared to CAD and on-screen measurements